Finn Juhl Sofa

The sofa with original cover

This Finn Juhl, Japanese Collection, two seater sofa, needed some work to make the seat firmer. A matching stool also needed restoration work to firm up the seat and replace the damaged under cloth.

The slightly faded and stained fabric will be replaced with an identical fabric, so the end result will be that this sofa will look just as it did sixty or seventy years ago.

However, while the feel will also be like the original – much improved from today – that will not be visible!

If you would like to find out more about this famous Danish designer then click this LINK. These collectors items can also still be bought.

Three bolts holding the back on

This precisely engineered sofa had an interesting construction.

Three long bolts holding the seat on

Three long bolts held the back in place through the back wood  and metal spacers.

A further three very long bolts  passed through the lower frame, the seat and secured the bottom of the back in place.

The sofa with back removed

With these removed, the back could be lifted free and the seat, now only held in position with two wooden pegs, was also lifted away.

With the sofa dismantled, it was time to strip the cover and stuffings from the seat frame.

The under cloth of the seat

The undercloth, held with staples, was removed. The holes that the wooden plugs had been in were circled with a  further eight staples. 

Undercloth of the seat removed

Notes were taken of the seat centre strut emerging through the undercloth. 

The folds at the corners of the cover fabric were noted and will be recreated when the new fabric is added. The fixings were removed and the fabric pulled free.

Cover fabric removed with foam stuffing revealed

The yellow foam under the cover fabric was also stapled – and that was freed and removed. The green foam pad under the yellow foam was also removed. 

The bare frame
Old, sagging Pirelli webbing

This left some old, sagging and hardened Pirelli webbing which was removed to leave the bare frame.

New webbing on the frame

The decision was made to use Pirelli webbing to replace the old. Marks and tack holes on the frame suggested the original webbing may have been a more traditional webbing.

Hessian support sheet added

A layer of hessian was added over the webbing to better support  the stuffings. 

Original green foam added to the seat

The old but serviceable green  foam layer was then fixed back in place.

New blue foam added

New foam was added. This thin layer will provide a little more ‘give’ to the finished sofa.

Original yellow foam added

The original yellow foam was also reused.

New new cover on the seat

New cover fabric – identical to the original – completed the top. The  corner pleats were made in the same way as on the original cover.

Undercloth added to the seat

A new canvas undercover – similar to the original was added underneath.   

Detail of the hole for a leg
Undercloth fabric folded around the central strut

Care was taken over the detail – the holes for the legs and around the frame cross piece.

With the seat completed, the sofa back could be tackled.

The back with original cover

The back needed a new cover on both sides and the existing webbing was a little loose. 

The back cover removed

First the back fabric was removed. 

The front cover removed

Then it was turned over and the front fabric removed.

The foam stuffings pulled back

The yellow foam and the green foam layers were folded back to allow access to the webbing which was tightened.

New front cover added

The new cover fabric was added to the front  keeping the tension in the fabric so that the  gentle curves of the frame were followed.

New back cover added

Finally a new cover was added to the rear of  the sofa back.

With both seat and back having their new covers, the sofa could be reassembled.

The seat added to the frame

First, the seat was pushed down onto the frame with legs sliding firmly into the precisely cut holes for the legs.

With the sofa back carefully positioned, the long bolts were pushed up through the frame, through holes in the seat and into the back where they were screwed into the fixtures in the back.

Seat and back on the frame
A view from the top, emphasising hoe the sofa appears to float above the frame

Three more bolts were pushed through the frame at the back, through long brass spacers and engaged in more fixtures within the back frame and tightened up.

This superbly engineered sofa seems to float above the frame that holds it. This image from above emphasises the lightness of the design.

This two seater sofa was accompanied by a matching stool, also by Finn Juhl. You can see the details of that Restoration project here.

JBerryUpholstery has many examples of furniture Recovering and Restoration and also Soft Furnishings to add to or complement the finished items. You can see pictures of these in the GalleriesRecovering Gallery, Restoration Gallery, Soft Furnishings Gallery and Transformations.

If you have some upholstery that is in need of a bit of TLC or you are interested in Soft Furnishings then please contact us.